12 Experience Manufacturer Full Automatic EVA Poe Solar Encapsulation Interlayer Film Extrusion Machine

Basic Info

Model NO.	KW120-2600
Assembly Structure	Integral Type Extruder
Screw	Single-Screw
Engagement System	Full Intermeshing
Screw Channel Structure	Deep Screw
Exhaust	Exhaust
Automation	Automatic
Computerized	Computerized
Weight	20 Tons
After-Sals Service	Online Service
Transport Package	by Sea
Specification	23*4.0*4.5
Trademark	ShinRun
Origin	Huizhou, China
HS Code	8477209000
Production Capacity	2 Sets / Month

Product Description

12 Experience Manufacturer Full Automatic eva Poe Solar Encapsulation Interlayer Film Extrusion Machine

Parameters

Model	KW160-2800 EVA/POE	KW95-50-2850 PVB/SGP	KW 130-2850 TPU / SGP
Diameter	Φ160mm	Φ90 + Φ50mm Double-screw	φ130mm
Material	EVA/POE	PVB	TPU,SGP
Usage	Solar Modules & Safety Glass Film	Interlayer Film for Architecture & Automotive windshields	Architecture & Bullet-proof Interlayer Film
Thickness	0.20-1.0mm	0.38-1.52mm	0.38-1.52mm
Width	≤2400mm	≤2440mm	≤2440mm
Layer	1 - layer	1 - layer,Colors	1 - layer
General Power	≈ 310KW	≈ 520 KW	≈ 350KW
Output	250-450 kg/h	350-500 kg/h	250-380kg/h
Size	18×4.5×4.0M	26×5×8.5 M	23×4.5×5M

Remark: Only for your preference, and it will be changed according to actual data.

BASIC DESCRIBTION OF THE MACHINE
1, Extrusion Technology Procedure:
Mixing, melting, plastification by extruder → Straight transmission by filter → Pressure-control by melt pump → Extrusion by T-die → Forming & chilling by three-roll structure → Film transmission → Thickness gauge → Inspect the film quality (Manual) → Film transmission → Trimming Structure →winding → Blade group → Winding and packaging

2, Main Technology Parameters:
:

Effective Width of Product	1150-1400mm
Line Speed of the Machine	~15m/min
Tolerance of Sheet Thickness	±0.005mm
The Forming Thickness Range of Sheet	0.30~1.0mm
Double-position Winder	The Max Diameter of Winding ≤Φ550
Processing Material	EVA Raw Material and Recycled Material
The Max Extrusion Output	≤ 280 kg/hr
Size	23×3.5×.8.5 M
General Power	about 280KW, actual 40%
General Weight	about 25 tons

INTRODUCTION OF THE MACHINE
Single-Screw Extruder
2, Extruder
2.1 Barrel

• L/D=4 for every area
• Heater for outside and soft water cooling channel inside, independent heating & cooling control.
• Excellent 38CrMoAlA Nitriding Steel, hardness is HV950~1050
• Barrel and joint are CNC processing
• 9 areas

2.2 Screw

• Involute spindle connecting
• Excellent 38CrMoAlA Nitriding Steel, hardness is HV950~1000
• CNC processing

2.3 Frequency AC Motor

• Model:Z6
• Rated power:132kw
• Rated speed:1450 r/min
• Speed regulation:1:50
• Cooling method:Strengthen circulation cooling, power is 3 KW

2.4 High Torque Transmission

• The integrated speed reduction and torque, improving bearing carrying capacity, radial bearing can run for 20000 hours at least.
• Hardness gear box with high performance, HRC58-62 and grinding precision is 6-level.
• Radial bearing is Japanese NSK.
• CNC processing to ensure performance and long operation life.
• immersion oil lubrication with strength circulation cooling system, the power of pump is 0.55KW, with high-efficiency heating ex-changer.

2.5 Electrical Control System

• PLC control, easy operation
• Including temp-control system and drive system.
• RKC smart digital meter to control temperature, with binary-channel, PID setting etc
• Parker Frequency Governor

• Contactor, relay, breaker, button and indicator.

• Rittal-copy structure, spacious and reasonable layout, easy maintenance.

3, Ex-changer Filter System

• Rotary Ex-changer Filter 1 set

• Filter area:Ф348cm2

• Material: H13 hot steel, vacuum quench HRC50, hardness is HRC65;

• Extrusion capacity 250~450Kg/h;

• Heating power:12KW,heating 3 areas;

• Filter: 25~30Mpa,Temp: 320ºC;

• With high-precision imported sensor.
• Equipped double-valve hydraulic system and accumulator

4, EVA Film1750mm T-die and (By hand) JC TIMES 1 set

• The extrusion width of die lip: 1750mm( adjustable),

• The max height: 2.0mm

• The min height: 0.5mm

• Heating power: within 3KW/area, 13 areas in total, 2 sideboard and 1 die lip ; Voltage: 220V/50Hz

• Material: 5CrNiMo steel

• Distributor adopts core rod and sub-insert adjustment. With Gantry Crane

5, Three-Roll Calender Structure (Horizontal)
5.0 Toughness steel structure and the laser device to ensure the high-precision of the whole machine, with high-precision direct sliding rail.
5.1 Double way cross channels fixed texture roll Spec:Φ400×1800 mm

• • • Chrome plating with static balance treatment
    • 2″ joint,flange fixing;
    • Frequency motor driver with closed-loop control, synchrony transmission
    • Siemens motor + ETD frequency governor + Guomao Gear Box

5.2 Double way cross channels fixed texture roll Spec:Φ400×1800 mm

• • • Chrome plating with static balance treatment
    • 2″ joint,flange fixing;
    • Frequency motor driver with closed-loop control, synchrony transmission
    • Siemens motor + ETD frequency governor + Guomao Gear Box

5.3 Double way cross channels fixed texture roll Spec:Φ400×1800 mm

• • • Chrome plating with static balance treatment
    • 2″ joint,flange fixing;
    • Frequency motor driver with closed-loop control, synchrony transmission
    • Siemens motor + ETD frequency governor + Guomao Gear Box

6, Roll Temperature Controller
6.0 Casting/Mirror roll temp-controller

• High power & pressure,pump:11KW,4KW
• Pipe fast heater,with PID smart temp-controller ensures high precision
• Solenoid valve

7, X-Ray Thickness Gauge (Chinese, Inspection Only) 1set

• With low energy X ray sensor, auto display thickness, with cooling system
• Non-contact mode
• Computer control bin
• Display
• Frame

8, Haul-off Structure

• Toughness steel structure and the laser device to ensure the high-precision
• AC motor driver with closed-loop control, synchro transmission
• Steel roll: Spec.Φ200×1800 mm;Rubber roll: Spec. Φ200×1800 mm
• Cooling part is 2.5m, aluminium roll
• Cutting blade: edge-cutting, 4 units
• Trimming winding structure * 2 sets, torque motor control
• Double-position unwinding & lamination structure
• Magnetic clutch brake
• Arc roll
• Max unwinding diameter Φ450 mm

Huizhou Xiangrun Intelligent Manufacturing Co. , Ltd, a member of China Plastics Machinery Association, specializes in producing various plastic casting film / sheet / board extrusion lines, and is a professional manufacturer integrating R&D, design, manufacturing, sales and service. The company has a group of professional plastic machine production and process backbone team for more than ten years, based on customer demand for continuous innovation, people-oriented, to provide customers with high capacity, high efficiency, high quality, low energy consumption of plastic extrusion machine, to provide quality technical service support and bring good long-term economic benefits for customers.

The company is located in Huizhou City, Guangdong Province, where high-tech enterprises are concentrated, adjacent to Guangzhou Airport, Shenzhen Airport, Huizhou Airport, High-speed Railway, and Shenzhen-Dongguan Intercity Railway, with convenient transportation. We have passed ISO 9001:2015 quality management certification, CE certification, and have a number of invention patents, etc. We serve every customer with rigorous technology, excellent service and hardworking innovation.

Our products have exported from China to the global market and have been cooperated in Vietnam, Russia, Korea, Malaysia, Turkey, Dubai, Iran, Mexico and other countries, winning unanimous praise. We firmly believes that with high quality and sincere service, we will become your trustworthy partner! We sincerely welcome customers to consult, negotiate and cooperate with business!